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Thermography - NEW SERVICE
We now offer Thermography solutions featuring the Fluke
Ti30 Thermal Imager.
The
Ti30 Imager is a effective tool for predictive maintenance and inspection.
Infrared imaging through the Ti30 is an exciting way to see heat energy and to
apply the data collected to the determination of energy efficiency level and to
achieve overall cost savings. |
Inspecting Electrical Connections
The reason thermography is so applicable to the monitoring of
electrical systems is that new electrical components begin to
deteriorate as soon as they are installed. Whatever the loading on a
circuit, vibration, fatigue and age cause the loosening of
electrical connections, while environmental conditions can hasten
their corroding. Briefly stated, all electrical connections will,
over time, follow a path toward failure. If not found and
repaired, these failing connections lead to faults. Fortunately, a
loose or corroded connection increases resistance at the connection
and since increased electrical resistance results in an increase in
heat, a thermal image will detect the developing fault before it
fails.
Detecting and correcting failing connections before a fault occurs
averts fires as well as impending shutdowns that can be critical to
manufacturing, commercial and institutional operations. Such
predictive actions are important because when a critical system does
fail, it inevitably increases costs, requires the reallocation of
workers and material, reduces productivity, threatens corporate
profitability and impacts the safety of employees, customers and/or
clients.
Detecting Electrical Imbalance
Electrical unbalance can be caused by several different
sources: a power delivery problem, low voltage on one leg, or an
insulation resistance breakdown inside the motor windings. Even a
small voltage unbalance can cause connections to deteriorate,
reducing the amount of voltage supplied, while motors and other
loads will draw excessive current, deliver lower torque (with
associated mechanical stress), and fail sooner. A severe unbalance
can blow a fuse, reducing operations down to a single phase.
Meanwhile, the unbalanced current will return on the neutral,
causing the utility to fine the facility for peak power usage.
In practice, it is virtually impossible to perfectly balance
the voltages across three phases. The National Electrical
Manufacturers Association (NEMA) defines unbalance as a percentage:
% unbalance = [(100)(maximum deviation from average voltage)] ÷
average voltage. To help equipment operators determine acceptable
levels of unbalance, the NEMA has drafted specifications for
multiple devices. These baselines are a useful point of comparison
during maintenance and troubleshooting. |
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